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Reasons for Ordering Custom Made Gears

If asked to envision the creation of gears, most people may think of it as a method that entails the massive-quantity, big factory manufacture of many gears of the same kind for some far-off application. Most people imagine that, while gears are sold in various sizes and shapes, each belongs to a standard classification, and it can be purchased anywhere off-the-shelf. Yet, gears are not always sold in certain standard gauges and sizes like screws and bolts. Based on certain applications, custom made gears may also be bought.

While standard gear sizes and types do exist, some applications call for custom gears to be manufactured in small quantities and sport a design and engineering that match special functions. Ordinarily, special gear engineering aims at solving certain vital manufacturing processes.

Custom made gears play an important role when precision is required. Gears work as internal parts of systems, and in order for the systems to function optimally, the gears must have seamless contact with other moving parts of the systems. For example, gear tooth that’s twisted, even by a very small part of an inch, may bring about lasting damage or an immediate malfunction of the system. As such, standard gear types do not always enable the kind of gear precision that some applications may needs, making customization the only feasible option.
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Unique demands may also call for the customization of gears. Although the mass production of certain consumer items may use gear designs that can easily be copied, there’s a wide variety of projects where these standard gears cannot apply. For instance, some extremely unique manufacturing processes may call for specs that are hard to replicate from any existing model, making it necessary to use a special gear design.
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Similarly, reverse engineering gears are a valid goal for customization. This is typically the case when a customer needs a gear to be replaced in an older system. While such systems may no longer be made or serviced, their optimal operation may still rely on high-precision gears. Through reverse engineering, a custom gear manufacturer can remake the original gear.

In case a customer wants a particular material to be used in the manufacture of a gear, customization may be the ideal choice. As such, you may order custom bronze, steel, plastic, or nylon gears, among other suitable materials. When you’re after high-strength and low cost, ferrous metals may be the ideal option. If the most important qualities to you are resistance to corrosion, machinability, and lightness, opt for non-ferrous metals.

There are several situations in which custom made gears are necessary. The need of precision, unique processes, reverse engineering, and special material of constructions are some of the reasons for choosing a special design for your gears.